Aerospace
Eliminated Downtime and Improved Safety at Aerospace Manufacturer
$130KAnnual Savings
1.7 yrROI Payback
ZeroHealth Incidents
An aerospace manufacturer was averaging 1.8 emergency work tickets per day and 6 health & safety complaints per year due to fluctuating coolant concentration. After installing ChemCom controllers, emergency tickets and downtime were eliminated, health incidents dropped to zero for over three years, and scrap from staining was nearly eliminated.
Engine Manufacturing
Central System Uses 55% Less Coolant
$117KAnnual Savings
3.7 moROI Payback
55%Chemical Reduction
A large engine manufacturing plant struggled with concentration variation causing foaming, biological outbreaks, and slow communication. After installing a ChemCom 3001 Central controller, chemical cost dropped 55%, cost-per-unit fell 45%, and an overflow situation worth $85K in potential waste was caught before it became a problem.
Automotive
54% Chemical Cost Reduction Across 10-Machine Cell
$153KAnnual Savings
10.2 moROI Payback
54%Chemical Reduction
A case machining department with 10 machines saw concentration swing wildly between 4% and 15%, causing tooling, quality, and production issues. ChemCom's 3016 Multi-system controller brought concentration under control, enabled tooling projects saving hundreds of thousands annually, and earned the process engineer a Technical Excellence Award.
Engine Manufacturing
51% Coolant Reduction Across 64 Machines
$11KSavings Per Week
10.4 moROI Payback
51%Coolant Reduction
An engine manufacturer running 64 machines across multiple departments was using recycled coolant at high concentration to prevent biological issues, driving up foam and cost. Five ChemCom 3016 controllers cut coolant usage from 3.9 to 1.9 totes per week, freed up a full-time employee, and won the plant's top cost savings award.